Manufacture of sodium tripolyphosphate (STPP) STPP is commercially manufactured by neutralizing phosphoric acid with which sodium base (before dehydration/condensation to the polyphosphate)?
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Acarbonate
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Bphosphate
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Cbicarbonate
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Dsilicate
Answer
Correct Answer: carbonate
Explanation
Introduction / Context:Sodium tripolyphosphate (Na5P3O10) is a major detergent builder. The first step in its production is forming sodium orthophosphates by neutralizing phosphoric acid with an alkali source before calcination to the tripoly form.
Given Data / Assumptions:
- Feed acid: H3PO4.
- Candidate sodium bases: carbonate, bicarbonate, phosphate, silicate.
- Subsequent thermal dehydration/condensation produces STPP.
Concept / Approach:Industrial routes use Na2CO3 (soda ash), NaHCO3, and/or NaOH to neutralize H3PO4 to mixed sodium phosphates, then spray-dry and calcine to Na5P3O10. Among the listed bases, sodium carbonate is the standard raw material. Sodium phosphate would be a product, not a base reagent; silicate is not used for neutralizing to STPP; bicarbonate is possible but less typical alone compared to Na2CO3.
Step-by-Step Solution:
Select a strong sodium base commonly used in bulk chemicals: Na2CO3.Neutralize H3PO4 to sodium orthophosphates.Calcine to form STPP.Therefore, “carbonate” is correct.Verification / Alternative check:Process descriptions and PFDs cite soda ash (and sometimes NaOH) as the neutralizing agent for STPP manufacture.
Why Other Options Are Wrong:
- Phosphate: It is the product class, not the base used for neutralization.
- Bicarbonate: Usable but not the principal industrial choice in the context given.
- Silicate: Not relevant to STPP synthesis.
Common Pitfalls:Confusing feed reagents with intermediate or final products in phosphate chemistry.
Final Answer:carbonate