Bubble column versus airlift bioreactor (same working volume): which comparative statements are generally true about bubbles, oxygen transfer, and interfacial area in bioprocess operation?

Difficulty: Medium

Correct Answer: All of the above

Explanation:


Introduction / Context:
When scaling aerobic bioprocesses, engineers often choose between bubble columns and airlift bioreactors of comparable size. This question asks you to compare three performance-linked features—bubble size, oxygen transfer rate, and gas–liquid interfacial area—and decide whether they trend favorably in airlift units relative to bubble columns.


Given Data / Assumptions:

  • Same working volume and similar gas flow rates for both reactors.
  • Airlift design promotes internal circulation (riser–downcomer) and reduced backmixing compared to simple bubble columns.
  • Microbial or cell cultures require oxygen; mass transfer is captured via kLa and interfacial area a.


Concept / Approach:
Oxygen transfer depends on kLa, where L is liquid-side coefficient and a is interfacial area. Airlift reactors often generate smaller, more uniformly distributed bubbles and sustain higher liquid circulation velocities, raising gas holdup and a. Improved circulation and lower coalescence typically increase volumetric mass transfer (kLa) at a given gas flow, especially at larger scales.


Step-by-Step Solution:
1) Airlift geometry sets up a density difference (gassed riser vs ungassed downcomer) that drives circulation.2) Circulation reduces bubble coalescence and improves dispersion → smaller mean bubble diameter.3) Smaller bubbles increase a (surface area per volume) and residence time, boosting gas holdup.4) The combined effect increases kLa and therefore oxygen transfer rate (OTR) relative to many bubble columns of similar size.


Verification / Alternative check:
Pilot and industrial reports frequently measure higher gas holdup and kLa in external- and internal-loop airlifts at comparable gas inputs, particularly beneficial for shear-sensitive cultures requiring good O2 supply without impellers.


Why Other Options Are Wrong:
Choosing any single statement ignores the coupled improvements (bubble size → interfacial area → OTR). “None of the above” contradicts widely observed airlift advantages.


Common Pitfalls:
Assuming every airlift always outperforms every bubble column; geometry, sparger type, and operating regime matter. The comparison here is general/typical for well-designed systems.


Final Answer:
All of the above

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