Boiler efficiency: correct formula using steam and fuel data Given m = total mass of water evaporated into steam (kg/h), mf = mass of fuel fired (kg/h), C = calorific value of fuel (kJ/kg), h = total heat of the produced steam (kJ/kg), and hf1 = sensible heat of feedwater (kJ/kg), the boiler efficiency η_boiler is:

Mechanical Engineering Steam Boilers and Engines Difficulty: Easy
Choose an option
  • A
    η_boiler = (m * (h - hf1)) / (mf * C)
  • B
    η_boiler = (mf * C) / (m * (h - hf1))
  • C
    η_boiler = (m * h) / (mf * C)
  • D
    η_boiler = (m * (h + hf1)) / (mf * C)
  • E
    η_boiler = (m / mf) * (C / h)

Answer

Correct Answer: η_boiler = (m * (h - hf1)) / (mf * C)

Explanation

Introduction / Context:Boiler efficiency compares useful energy transferred to water/steam with the chemical energy supplied by the fuel. A precise formula is needed in boiler trials and energy audits to quantify performance and benchmark different units or fuels under comparable conditions.

Given Data / Assumptions:

  • m = mass of water evaporated into steam (kg/h).
  • mf = mass of fuel consumed (kg/h).
  • C = lower calorific value of the fuel (kJ/kg), unless otherwise noted.
  • h = total specific enthalpy of steam at delivery state (kJ/kg).
  • hf1 = sensible heat of feedwater at inlet conditions (kJ/kg).

Concept / Approach:Useful heat added to water is (h − hf1) per kg of steam. Total useful heat per hour is m * (h − hf1). Fuel energy input per hour is mf * C. Efficiency is useful output divided by fuel input. This aligns with standard test codes and allows corrections for feedwater temperature and steam condition (saturated or superheated).

Step-by-Step Solution:Useful heat rate Q_out = m * (h - hf1).Fuel heat rate Q_in = mf * C.η_boiler = Q_out / Q_in.Therefore η_boiler = (m * (h - hf1)) / (mf * C).

Verification / Alternative check:Dimensional check: numerator and denominator are in kJ/h, yielding a dimensionless ratio between 0 and 1 (or 0–100%). This confirms plausibility.

Why Other Options Are Wrong:Option (b) is the reciprocal; (c) ignores feedwater preheat; (d) adds hf1 instead of subtracting; (e) is dimensionally inconsistent for general cases.

Common Pitfalls:Using gross calorific value without accounting for latent heat of condensation in flue gases; forgetting to correct h and hf1 to the same reference (kJ/kg).

Final Answer:η_boiler = (m * (h - hf1)) / (mf * C)

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