Moulding sands — binder type used in oil sand mixes In foundry oil sands (e.g., linseed-oil bonded sands) used for core making or special moulds, the binder type is classified as which of the following?
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Aclay-type binder
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Borganic-type binder
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Cinorganic-type binder
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Dany one of these
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Eno binder is required
Answer
Correct Answer: organic-type binder
Explanation
Introduction / Context:Binders provide strength and cohesiveness to moulding sand. Oil-bonded sands are a traditional route for producing smooth surfaces and strong cores without moisture-related defects. Knowing the binder category helps in selecting drying/curing cycles and predicting gas evolution.
Given Data / Assumptions:
- “Oil sand” refers to mixes with vegetable oils (e.g., linseed, tung) or synthetic organic resins.
- They cure by oxidation/polymerisation when baked.
- Clay binders (e.g., bentonite) are mineral and activated by water, not by baking oil films.
Concept / Approach:Oil-bonded sands use organic binders. During baking, the oil oxidises and forms a strong film around sand grains, developing dry strength and excellent finish. In contrast, clay-type binders are inorganic phyllosilicates needing moisture; inorganic chemical binders include sodium silicate (CO2 sand) which hardens by chemical reaction, not by oil polymerisation.
Step-by-Step Solution:Identify the system: oil-bonded sand for cores/moulds.Classify binder: organic.Select option “organic-type binder”.
Verification / Alternative check:Foundry manuals list linseed oil, cereal flours, or resins under organic binder families for core sands.
Why Other Options Are Wrong:
- Clay-type: water-activated, not baked oil systems.
- Inorganic-type: e.g., sodium silicate; different curing mechanism.
- Any one / no binder: incorrect—oil sands rely on organic binders.
Common Pitfalls:Assuming “oil” implies lubrication only; here it is a true binding agent that polymerises to provide strength.
Final Answer:organic-type binder