Shell-and-tube heat exchanger internals: the center-to-center spacing between successive baffles is called the baffle pitch (baffle spacing). Which of the following is NOT a function of baffles?
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ATo increase the residence time of shell-side fluid
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BTo provide mechanical support to the tube bundle
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CTo reduce vibration induced in tubes
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DTo increase the tube-side heat-transfer coefficient by inducing turbulence
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ETo direct shell-side flow across the tube bundle for higher shell-side coefficient
Answer
Correct Answer: To increase the tube-side heat-transfer coefficient by inducing turbulence
Explanation
Introduction / Context:Baffles are key internals in shell-and-tube heat exchangers. Their geometry and spacing (baffle pitch) strongly influence shell-side flow pattern, pressure drop, heat transfer, and mechanical stability. Knowing what baffles do—and do not do—prevents design misunderstandings.
Given Data / Assumptions:
- Baffles mounted on the shell side (segmental, double-segmental, or various designs).
- Tube bundle supported by baffles and tie rods.
- Tube-side flow is confined within tubes and unaffected directly by baffles.
Concept / Approach:Baffles primarily act on the shell-side fluid: they create crossflow over tubes, increase shell-side turbulence and heat-transfer coefficient, control leakage and bypass streams, and support the tubes to mitigate vibration. They do not act directly on the tube-side flow; tube-side coefficients are governed by tube flow velocity, tube roughness, and fluid properties, not by shell baffles.
Step-by-Step Solution:
Identify shell-side roles: flow redirection, turbulence, and tube support.Recognize mechanical benefits: baffles restrain tube spans, lowering vibration risk.Note separation of circuits: baffles cannot influence tube-side turbulence directly.Hence, the non-function is “increase tube-side coefficient.”Verification / Alternative check:TEMA and exchanger design references list baffle objectives specifically for shell-side performance and structural support.
Why Other Options Are Wrong:
- Residence time increase on shell side: a consequence of longer flow path via crossflow/zig-zag.
- Support to tube bundle: a primary mechanical function.
- Vibration reduction: achieved by limiting tube unsupported span and altering flow-induced excitation.
- Directing crossflow on shell side: central to enhancing shell-side heat transfer.
Common Pitfalls:Assuming baffles affect tube-side performance; overlooking pressure-drop penalties from too-tight baffle spacing.
Final Answer:To increase the tube-side heat-transfer coefficient by inducing turbulence