Fluid catalytic cracking (FCC) — catalysts used in the riser/reactor Which of the following materials is used as the active cracking catalyst in modern fluidised-bed catalytic cracking?

Difficulty: Easy

Correct Answer: Silica–alumina

Explanation:


Introduction / Context:
Fluid catalytic cracking converts heavy gas oils to gasoline and lighter products in a circulating fluidised bed. The choice of catalyst determines activity, selectivity, and stability under severe regeneration conditions.


Given Data / Assumptions:

  • Classical FCC catalysts are based on silica–alumina matrices, with modern catalysts incorporating zeolites (e.g., Y-zeolite) dispersed in a silica–alumina matrix.
  • Other materials may serve as supports, binders, or historical curiosities but are not the primary active cracking component in contemporary FCC.


Concept / Approach:
Silica–alumina provides the acidic sites required for catalytic cracking reactions. Zeolitic catalysts significantly enhanced activity and selectivity but are still carried in a silica–alumina matrix. Clays like bentonite act mainly as binders or for physical properties, not as the active catalyst.


Step-by-Step Solution:
Identify the active acidic framework → silica–alumina (with zeolite in practice).Silica–magnesia was used in other cracking/polymerisation contexts, not standard modern FCC.Bentonite clays are not the active cracking catalyst.


Verification / Alternative check:
Refinery references describe FCC equilibrium catalyst (E-cat) as zeolite on silica–alumina matrix.


Why Other Options Are Wrong:

  • Silica–magnesia: not the mainstream FCC active catalyst today.
  • Bentonite: binder/physical aid rather than active cracking catalyst.
  • “All of the above” overstates applicability.


Common Pitfalls:

  • Ignoring the matrix when focusing on zeolite; both work together, but the matrix is silica–alumina.


Final Answer:
Silica–alumina

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