A closely coiled helical spring is subjected to an axial load. Predominantly, the wire of the spring is under which type of action?

Difficulty: Easy

Correct Answer: Torsion (resulting in shear stress in the wire)

Explanation:


Introduction / Context:
Helical compression and tension springs are ubiquitous in machines. Understanding how an axial load translates into stresses within the spring wire is vital for sizing and fatigue analysis.



Given Data / Assumptions:

  • Closely-coiled helical spring (helix angle small).
  • Axial load applied along the spring axis.
  • Standard thin-wire spring theory (Wahl, curvature effects ignored for first order).


Concept / Approach:
In a closely-coiled spring, the axial load primarily produces a twisting moment in the wire. Hence, the wire experiences torsion, which induces shear stress. There is a small direct shear component, but torsion dominates the stress state and governs design.



Step-by-Step Solution:

Model the coil as a curved beam subjected to axial force.Resolve the axial load into a torque about the wire’s centreline.Compute maximum shear using τ_max ≈ 16 W R / (π d^3) with curvature factors as needed.Note direct shear W/(π d^2/4) is secondary compared to torsional shear.


Verification / Alternative check:
Energy methods and Castigliano’s theorem yield the same deflection when torsional strain energy dominates, confirming torsion as the primary action.



Why Other Options Are Wrong:
Bending and crushing do not represent the principal action in closely-coiled springs; “direct shear only” ignores the dominant torsion.



Common Pitfalls:
Neglecting curvature correction (Wahl factor) and stress concentration at the inner fibre in detailed design.



Final Answer:

Torsion (resulting in shear stress in the wire)

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