Understanding visbreaking outcomes: Which statement correctly describes the purpose and operating result of the visbreaking process applied to vacuum residue?

Difficulty: Easy

Correct Answer: Produces fuel oil of lower viscosity

Explanation:


Introduction:
Visbreaking is a mild thermal cracking process. Refineries employ it to reduce the viscosity of heavy residual oils so that they can be used or blended as lower-grade fuel oils without excessive cutter stock. This question focuses on the core purpose and outcome of visbreaking.


Given Data / Assumptions:

  • Feed: atmospheric residue or vacuum residue.
  • Severity: lower than coking; aims to limit coke formation.
  • Operating conditions: elevated temperature and modest pressure, often with short residence time.


Concept / Approach:
By slightly cracking very large molecules, visbreaking lowers viscosity and pour point of the residue, increasing the yield of distillates marginally and enabling production of lower-viscosity fuel oils. It is not designed to produce only gasoline, nor does it use natural gas as feed, nor does it run strictly at 1 atm; mild pressure is typically maintained to keep the stream in the liquid phase.


Step-by-Step Solution:

Identify process goal: reduce viscosity of heavy fuel oils.Eliminate incorrect feed/pressure assertions.Select the option matching the core purpose: lower-viscosity fuel oil.


Verification / Alternative check:
Refinery flow schemes list visbreaking as a residue-upgrading step that avoids the high coke make of full coking while achieving fuel oil spec targets.


Why Other Options Are Wrong:

  • Natural gas as feed: Incorrect; feeds are heavy liquid residues.
  • Atmospheric pressure only: Units typically operate above atmospheric to suppress flashing.
  • Produces gasoline only / converts all to LPG: Overstated; small light ends are formed but not exclusively.


Common Pitfalls:
Confusing visbreaking (mild) with coking (severe) or FCC (catalytic).


Final Answer:
Produces fuel oil of lower viscosity

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