Understanding visbreaking outcomes: Which statement correctly describes the purpose and operating result of the visbreaking process applied to vacuum residue?
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AUses natural gas as the feedstock
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BIs carried out strictly at atmospheric pressure
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CProduces fuel oil of lower viscosity
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DProduces gasoline only
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EConverts all residue to LPG
Answer
Correct Answer: Produces fuel oil of lower viscosity
Explanation
Introduction:Visbreaking is a mild thermal cracking process. Refineries employ it to reduce the viscosity of heavy residual oils so that they can be used or blended as lower-grade fuel oils without excessive cutter stock. This question focuses on the core purpose and outcome of visbreaking.
Given Data / Assumptions:
- Feed: atmospheric residue or vacuum residue.
- Severity: lower than coking; aims to limit coke formation.
- Operating conditions: elevated temperature and modest pressure, often with short residence time.
Concept / Approach:By slightly cracking very large molecules, visbreaking lowers viscosity and pour point of the residue, increasing the yield of distillates marginally and enabling production of lower-viscosity fuel oils. It is not designed to produce only gasoline, nor does it use natural gas as feed, nor does it run strictly at 1 atm; mild pressure is typically maintained to keep the stream in the liquid phase.
Step-by-Step Solution:
Identify process goal: reduce viscosity of heavy fuel oils.Eliminate incorrect feed/pressure assertions.Select the option matching the core purpose: lower-viscosity fuel oil.Verification / Alternative check:Refinery flow schemes list visbreaking as a residue-upgrading step that avoids the high coke make of full coking while achieving fuel oil spec targets.
Why Other Options Are Wrong:
- Natural gas as feed: Incorrect; feeds are heavy liquid residues.
- Atmospheric pressure only: Units typically operate above atmospheric to suppress flashing.
- Produces gasoline only / converts all to LPG: Overstated; small light ends are formed but not exclusively.
Common Pitfalls:Confusing visbreaking (mild) with coking (severe) or FCC (catalytic).
Final Answer:Produces fuel oil of lower viscosity