In a shell-and-tube heat exchanger, what is the principal purpose of providing baffles on the shell side?

Difficulty: Easy

Correct Answer: All of these

Explanation:


Introduction / Context:
Shell-and-tube exchangers are the workhorses of process and HVAC industries. Baffles are structural and hydraulic elements on the shell side that influence heat-transfer coefficients, pressure drop, and mechanical integrity of the tube bundle.


Given Data / Assumptions:

  • Single-phase shell-side flow.
  • Segmental or double-segmental baffle arrangement.
  • Normal design objectives: high U with acceptable pressure drop and vibration control.


Concept / Approach:
Baffles direct the shell-side fluid across the tube bundle in a zig-zag path, increasing cross-flow velocity and turbulence, which elevates the shell-side heat-transfer coefficient. They also physically support tubes, reducing vibration risks, and minimize stagnant zones and by-pass streams that would otherwise reduce effectiveness.


Step-by-Step Reasoning:

1) Flow guidance: baffles force cross-flow, enhancing h_shell.2) Support: baffle spacing limits unsupported tube spans to resist flow-induced vibration.3) Stagnation control: proper cut and spacing reduce dead zones and by-pass, improving temperature cross.


Verification / Alternative check:
Design correlations (e.g., Bell–Delaware method) explicitly include baffle spacing and leakage effects in predicting shell-side h and pressure drop.


Why Other Options Are Wrong:

  • Options (a), (b), and (c) each state true but partial roles; hence the most complete answer is “All of these”.
  • (e) Baffles increase, not minimize, pressure drop; designers balance heat transfer and pumping power.


Common Pitfalls:
Over-tight baffle spacing: while it raises heat transfer, it may cause excessive pressure drop and vibration; design must optimize.


Final Answer:
All of these

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