Applications of shaft furnaces: Shaft-type furnaces (vertical reactors with descending burden and rising gases) are typically used for which thermal processes?

Difficulty: Easy

Correct Answer: all (a), (b) and (c)

Explanation:


Introduction / Context:
Shaft furnaces are vertical, countercurrent thermal reactors in which solids descend by gravity while hot gases flow upward. Their design supports a wide range of high-temperature processes in minerals and metals industries.


Given Data / Assumptions:

  • Generic shaft furnace geometry and operation.
  • Appropriate refractory and gas-handling systems.
  • Feedstocks include ores, fluxes, and limestone.

Concept / Approach:
Because solids and gases move countercurrently in a compact vertical path, shaft furnaces enable efficient heat and mass transfer, making them suitable for: (a) smelting (e.g., iron blast furnace), (b) calcining (e.g., lime kilns), and (c) roasting (sulfide ores), depending on gas composition and temperature profile.


Step-by-Step Solution:

Identify process mechanisms: reduction/smelting, decomposition (calcination), oxidation (roasting).Confirm compatibility with shaft geometry and gas-solid contact.Conclude broad applicability across all three processes.

Verification / Alternative check:
Industrial examples include blast furnaces (smelting), shaft lime kilns (calcining CaCO3 to CaO), and roasting furnaces for sulfides to oxides with SO2 evolution.


Why Other Options Are Wrong:

Single selections omit other valid processes; shaft furnaces commonly cover all (a), (b), and (c).

Common Pitfalls:
Assuming “shaft furnace” implies only ironmaking; the geometry suits many chemistries when gas composition and temperature are tuned.


Final Answer:
all (a), (b) and (c)

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