Boiler-water corrosion control Which combination of treatments is appropriate to prevent corrosion in boiler systems handling feedwater?
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ADeaeration of feedwater only
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BRaising feedwater pH by adding alkali only
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CDosing oxygen scavengers such as sodium sulphite or hydrazine phosphate only
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DAll (a), (b) and (c)
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EUsing only phosphate without deaeration or pH control
Answer
Correct Answer: All (a), (b) and (c)
Explanation
Introduction / Context:Steel corrosion in boilers is accelerated by dissolved oxygen, low alkalinity, and poor chemical control. A robust water-treatment programme must address oxygen removal, pH/alkalinity, and residual oxygen scavenging to protect the system and maintain efficiency.
Given Data / Assumptions:
- Standard low- to medium-pressure boiler service is considered.
- Materials of construction are typical carbon steel.
- Conventional treatment chemicals are available.
Concept / Approach:Corrosion is mitigated by: (1) deaeration (thermal or vacuum) to remove most dissolved oxygen; (2) alkalinity/pH control to passivate steel and minimise acid corrosion; and (3) oxygen scavengers (e.g., sodium sulphite, hydrazine-based products) to mop up residual oxygen after deaeration. Together, these reduce the driving forces for corrosion and promote protective magnetite films on steel surfaces.
Step-by-Step Solution:
Remove bulk oxygen via deaerator.Adjust pH/alkalinity to recommended ranges.Dose scavenger to eliminate residual oxygen.Select the option that includes all three measures.Verification / Alternative check:Industry standards and boiler vendors prescribe this three-part programme; failure in any part correlates with increased corrosion, pitting, and tube failures.
Why Other Options Are Wrong:
- Each single-measure option is incomplete; residual oxygen or improper pH would still permit corrosion.
- Using only phosphate without deaeration/pH control is inadequate and risky.
Common Pitfalls:Assuming oxygen scavenger alone replaces proper deaeration; scavengers are polishing steps, not primary oxygen removal methods.
Final Answer:All (a), (b) and (c)