Boiler-water corrosion control Which combination of treatments is appropriate to prevent corrosion in boiler systems handling feedwater?

Difficulty: Easy

Correct Answer: All (a), (b) and (c)

Explanation:


Introduction / Context:
Steel corrosion in boilers is accelerated by dissolved oxygen, low alkalinity, and poor chemical control. A robust water-treatment programme must address oxygen removal, pH/alkalinity, and residual oxygen scavenging to protect the system and maintain efficiency.



Given Data / Assumptions:

  • Standard low- to medium-pressure boiler service is considered.
  • Materials of construction are typical carbon steel.
  • Conventional treatment chemicals are available.


Concept / Approach:
Corrosion is mitigated by: (1) deaeration (thermal or vacuum) to remove most dissolved oxygen; (2) alkalinity/pH control to passivate steel and minimise acid corrosion; and (3) oxygen scavengers (e.g., sodium sulphite, hydrazine-based products) to mop up residual oxygen after deaeration. Together, these reduce the driving forces for corrosion and promote protective magnetite films on steel surfaces.



Step-by-Step Solution:

Remove bulk oxygen via deaerator.Adjust pH/alkalinity to recommended ranges.Dose scavenger to eliminate residual oxygen.Select the option that includes all three measures.


Verification / Alternative check:
Industry standards and boiler vendors prescribe this three-part programme; failure in any part correlates with increased corrosion, pitting, and tube failures.


Why Other Options Are Wrong:

  • Each single-measure option is incomplete; residual oxygen or improper pH would still permit corrosion.
  • Using only phosphate without deaeration/pH control is inadequate and risky.


Common Pitfalls:
Assuming oxygen scavenger alone replaces proper deaeration; scavengers are polishing steps, not primary oxygen removal methods.


Final Answer:
All (a), (b) and (c)

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