Unit operations check — pick the wrong statement:\nWhich of the following statements about separation and crushing/screening equipment is incorrect in standard chemical engineering practice?

Difficulty: Easy

Correct Answer: Reduction ratio in crushing is the ratio of minimum feed size to maximum product size.

Explanation:


Introduction / Context:
This item tests basic vocabulary used in particle technology: magnetic separation modes, the definition of reduction ratio, the role of a gyratory crusher, and common screen motions. Getting these definitions correct is essential for flowsheet reading and quick equipment selection during preliminary design.


Given Data / Assumptions:

  • Conventional mineral/chemical processing definitions apply.
  • Reduction ratio refers to a single crushing stage.
  • “Gyratory crusher” implies the large primary machine used ahead of secondary/tertiary stages.


Concept / Approach:
Magnetic separators are indeed used in both dry and wet duty. Gyratory crushers are the classic primary coarse crushers. Screens can be stationary (grizzlies), moving/gyratory, or vibratory (linear/circular). The only problematic statement is the definition of reduction ratio: it is correctly defined as characteristic feed size divided by characteristic product size (e.g., F80/P80 or feed opening/product opening). The option given inverts and also misstates it (“minimum feed” over “maximum product”).


Step-by-Step Solution:

Recall correct definition: reduction ratio R = feed size / product size.Identify that the option states “minimum feed / maximum product,” which is incorrect.Confirm other options match standard practice.


Verification / Alternative check:
Handbooks define R using F80 and P80 (or nominal openings), never “minimum feed” over “maximum product,” which would contradict observed capacity trends.


Why Other Options Are Wrong:

  • (a) Correct: magnetic separation is used for both dry and wet ore processing.
  • (c) Correct: gyratories are coarse/primary crushers.
  • (d) Correct: all listed screen motions are widely used.


Common Pitfalls:
Confusing “openings” with statistical sizes (F80/P80); always state which sizes are used.


Final Answer:
Reduction ratio in crushing is the ratio of minimum feed size to maximum product size.

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