Sheet Metalwork — Name the Operation for Straightening a Curved Sheet What is the conventional name of the operation used to straighten and smooth a curved or slightly distorted sheet metal part?

Difficulty: Easy

Correct Answer: planishing

Explanation:


Introduction / Context:
After forming or welding, sheet metal parts often need correction to remove waviness and minor curvature while improving surface finish. A specific finishing operation addresses this need using light blows or rolling actions.


Given Data / Assumptions:

  • A curved/slightly distorted thin sheet requires flattening and smoothing.
  • No major thickness reduction or deep drawing is intended.
  • Hand hammers, planishing stakes, or planishing hammers may be used.


Concept / Approach:
Planishing is the controlled, repetitive light hammering or rolling of sheet to smooth high spots, relieve local stresses, and straighten minor curvature. It differs from drawing (large plastic flow into a die), coining (severe localized squeezing to imprint), and squeezing (generic compressive operation), focusing instead on finish and slight shape correction.


Step-by-Step Solution:
Identify requirement: straighten and smooth, not deeply form.Match operation: planishing uses light blows across the surface to even it out.Reject drawing/coining/flanging, which serve different forming purposes.Conclude operation is planishing.


Verification / Alternative check:
Body panel finishing in automotive restoration commonly uses planishing hammers to flatten ripples and waves.


Why Other Options Are Wrong:
Drawing: deep cup or box formation; not primarily for straightening.Coining/squeezing: high-pressure imprinting; not a smoothing/straightening finish.Flanging: bending edges; not straightening a whole panel.


Common Pitfalls:
Confusing planishing with shot peening; peening induces compressive stress, not sheet straightening and smoothing.


Final Answer:
planishing

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