In a hammer mill, what is the dominant mechanism of size reduction? Consider the interactions among hammers, housing (liner), and the feed particles.

Chemical Engineering Mechanical Operations Difficulty: Easy
Choose an option
  • A
    Impact/attrition between the grinding element and the housing
  • B
    Inter-particle collisions of the feed only
  • C
    Both (a) and (b)
  • D
    Neither (a) nor (b)
  • E
    Compression only

Answer

Correct Answer: Both (a) and (b)

Explanation

Introduction / Context:Hammer mills are widely used for coarse-to-intermediate grinding of minerals, biomass, and chemicals. Understanding the breakage mechanism helps optimize rotor speed, screen size, and liner design to balance capacity and product fineness.

Given Data / Assumptions:

  • Typical high-speed rotor with pivoted hammers.
  • Perforated screens or grates control top size.
  • Feed is friable to moderately hard.

Concept / Approach:Hammer mills impart high-velocity impacts as feed contacts rapidly moving hammer tips and the breaker plates/liners. Secondary grinding occurs by attrition and inter-particle collisions as fragments circulate and decelerate against the housing and screen surface.

Step-by-Step Solution:

Primary breakage: impact by hammer tips against particles.Secondary breakage: attrition/scrubbing against liners and screens.Additional refinement: inter-particle impacts within the mill chamber.

Verification / Alternative check:Design correlations for specific energy and tip speed (V_tip = π D N) assume impact dominance, while wear patterns on liners confirm attrition and rubbing contributions.

Why Other Options Are Wrong:

(a) alone ignores inter-particle interaction, which contributes significantly at higher loadings.(b) alone understates the primary role of hammer impact.Compression is not the main mechanism in a hammer mill.

Common Pitfalls:Assuming only one mechanism; overlooking the role of screen clearance and recirculation in attrition.

Final Answer:Both (a) and (b)

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