In a hammer mill, what is the dominant mechanism of size reduction?\nConsider the interactions among hammers, housing (liner), and the feed particles.

Difficulty: Easy

Correct Answer: Both (a) and (b)

Explanation:


Introduction / Context:
Hammer mills are widely used for coarse-to-intermediate grinding of minerals, biomass, and chemicals. Understanding the breakage mechanism helps optimize rotor speed, screen size, and liner design to balance capacity and product fineness.


Given Data / Assumptions:

  • Typical high-speed rotor with pivoted hammers.
  • Perforated screens or grates control top size.
  • Feed is friable to moderately hard.


Concept / Approach:
Hammer mills impart high-velocity impacts as feed contacts rapidly moving hammer tips and the breaker plates/liners. Secondary grinding occurs by attrition and inter-particle collisions as fragments circulate and decelerate against the housing and screen surface.


Step-by-Step Solution:

Primary breakage: impact by hammer tips against particles.Secondary breakage: attrition/scrubbing against liners and screens.Additional refinement: inter-particle impacts within the mill chamber.


Verification / Alternative check:
Design correlations for specific energy and tip speed (V_tip = π D N) assume impact dominance, while wear patterns on liners confirm attrition and rubbing contributions.


Why Other Options Are Wrong:

(a) alone ignores inter-particle interaction, which contributes significantly at higher loadings.(b) alone understates the primary role of hammer impact.Compression is not the main mechanism in a hammer mill.


Common Pitfalls:
Assuming only one mechanism; overlooking the role of screen clearance and recirculation in attrition.


Final Answer:
Both (a) and (b)

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