Among the listed components of fixed capital investment for a chemical plant (equipment installation, electrical installation, piping, and equipment insulation), which typically requires the smallest percentage share?

Difficulty: Medium

Correct Answer: Equipment insulation cost.

Explanation:


Introduction / Context:
Estimating fixed capital investment (FCI) is central to chemical engineering economics. FCI is composed of many cost items: purchased equipment, equipment installation, piping, electrical, instrumentation, buildings, and insulation. Understanding relative magnitudes helps during early cost estimation and value engineering.


Given Data / Assumptions:

  • Typical large process plant with standard utilities.
  • No unusual insulation-intensive service (e.g., deep cryogenics across the whole site).
  • Percentages are approximate and industry-typical.


Concept / Approach:
Empirical cost fractions indicate that equipment installation and piping are major shares of the direct costs. Electrical installations can also be significant depending on motorization and power distribution. In contrast, equipment insulation—although necessary for heat loss reduction and personnel protection—usually represents a relatively small fraction of FCI.


Step-by-Step Solution:
List candidate components and recall typical ranges.Piping and equipment installation often rank high due to labor, supports, fittings, and complex routing.Electrical installation can vary, but is generally larger than insulation for most plants.Equipment insulation cost is typically the smallest of the four listed items.


Verification / Alternative check:
Guidelines and historical cost breakdowns in conceptual estimates (order-of-magnitude, factored methods) corroborate that insulation is a minor contributor compared with piping and installation costs.


Why Other Options Are Wrong:
Electrical installation: Encompasses cabling, switchgear, MCCs—usually higher than insulation.Equipment installation: Includes foundations, setting, alignment—substantial cost item.Piping: Often one of the largest due to materials and labor.


Common Pitfalls:

  • Assuming insulation is large because it is applied widely; cost per area is relatively low compared with piping and installation labor.
  • Not considering site-specific exceptions such as cryogenic or very hot plants where insulation scope is extraordinary.


Final Answer:
Equipment insulation cost.

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