Machine Design — Screw Jack Efficiency (Condition for Maximum) For a square-threaded screw jack, the efficiency becomes maximum at a specific helix angle α relative to the angle of friction φ. Choose the correct relation for α at maximum efficiency.

Difficulty: Medium

Correct Answer: α = 45° - φ/2

Explanation:


Introduction / Context:
Screw jacks are classic simple machines used to lift loads through a threaded screw. Their efficiency depends on the helix angle α of the thread and the angle of friction φ. This question asks for the condition on α that maximizes efficiency for a square-threaded screw jack.


Given Data / Assumptions:

  • Square-thread screw jack raising a load under steady conditions.
  • Helix angle α is measured on the screw mean radius helix.
  • Angle of friction φ is defined by tan φ = μ, where μ is the friction coefficient.
  • Idealized geometry; no collar friction considered in the core relation.


Concept / Approach:
For a screw jack, efficiency η during raising can be written in terms of α and φ. Maximizing η with respect to α gives a well-known design condition that balances mechanical advantage against frictional losses.


Step-by-Step Solution:

Start from the standard efficiency form (for raising): η = tan α / tan(α + φ). Differentiate η with respect to α and set dη/dα = 0 to find the maximum. Solving gives the optimum helix angle: α_opt = 45° - φ/2. Interpretation: a larger friction angle φ pushes the optimal α smaller than 45°.


Verification / Alternative check:
If φ = 0 (no friction), the condition yields α = 45°, which aligns with the symmetry of the tan-based expression and physical intuition that losses vanish at the geometric midpoint.


Why Other Options Are Wrong:
'45° + φ/2' would increase α with friction, worsening efficiency. Expressions with '90° ± φ' do not arise from maximizing η for screw threads and are dimensionally unrelated to the optimum condition.


Common Pitfalls:
Mixing definitions of α (lead vs helix angle), forgetting that the above result assumes square threads and neglects collar friction in the core optimization step.


Final Answer:
α = 45° - φ/2.

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