Diaphragm pressure sensor mechanics – dependence on diameter For a thin, circular diaphragm used as a pressure-sensing element (with material, thickness, corrugation design, and clamping held constant), the central deflection under uniform pressure varies with the diaphragm diameter d according to which proportionality?

Difficulty: Easy

Correct Answer: d^4

Explanation:


Introduction / Context:
Elastic elements (diaphragms, Bourdon tubes, bellows) convert pressure into displacement. For thin, flat or corrugated circular diaphragms, small-deflection plate theory provides simple power-law relations linking tip/center deflection to geometry. Understanding how deflection scales with diameter helps in selecting diaphragm size for desired sensitivity at a given pressure range.

Given Data / Assumptions:

  • Uniform pressure loading over the diaphragm surface.
  • Clamped circular edge (common construction).
  • Material (E, v), thickness t, and corrugation details fixed.
  • Linear small-deflection regime.


Concept / Approach:
For a clamped, circular, thin plate in the small-deflection regime, central deflection w is proportional to p * a^4 / (E * t^3) times a function of Poisson’s ratio, where a is the plate radius (a = d/2). Thus w ∝ a^4 for constant p, t, and material, which implies w ∝ d^4. Corrugations effectively lower the bending stiffness, increasing compliance, but the fundamental diameter dependence in the linear regime remains quartic when other factors are held constant.

Step-by-Step Solution:

Recall plate relation: w_center ∝ p * a^4 / (E * t^3) (constants suppressed).Substitute a = d/2 → w ∝ (d/2)^4 = d^4 / 16.Hold p, E, t, corrugation form constant → proportionality in d is quartic.


Verification / Alternative check:
Design charts and sensor vendor notes show rapid sensitivity increase with diameter (fourth-power), motivating the use of larger diaphragms for low-pressure ranges.


Why Other Options Are Wrong:

  • d, d^2, d^3: Underestimate the strong geometric leverage of plate bending; experimental and theoretical results show quartic dependence.


Common Pitfalls:
Confusing membrane (tension-dominated) behaviour with plate bending; in pure membrane action, scaling differs, but standard instrument diaphragms are designed for elastic plate behaviour within calibrated spans.


Final Answer:
d^4

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