Lancashire boiler — proportion of internal flue (furnace) tube diameter to shell diameter The internal furnace (flue) tubes in a Lancashire boiler have a diameter approximately equal to what fraction of the shell diameter?

Difficulty: Easy

Correct Answer: one-third

Explanation:


Introduction / Context:
Geometric proportions in classic boilers are standardized to balance heating surface, gas velocity, and water space. The diameter of the twin furnace tubes in a Lancashire shell is a well-known rule-of-thumb ratio relative to the shell diameter.

Given Data / Assumptions:

  • Two large internal furnace tubes carry hot gases through the water-filled shell.
  • Adequate water space and circulation are required around and above the flues.


Concept / Approach:
Empirical design practice places each furnace tube diameter at roughly one-third of the shell diameter. This provides sufficient gas cross-section without starving surrounding water space or weakening the shell. It also leaves room for stays and bridges between the flues and shell crown.

Step-by-Step Solution:

State proportion: d_flue ≈ (1/3) * D_shell.Check implications: two flues plus ligaments fit within the shell envelope.Select “one-third” as the correct fraction.


Verification / Alternative check:
Design sketches and textbook examples consistently adopt the one-third rule for Lancashire furnaces, sometimes adjusted slightly to suit draught and capacity.


Why Other Options Are Wrong:

  • One-fourth: flues become too small, raising gas velocity and pressure drop excessively.
  • Two-fifth or one-half: flues consume excessive shell space, reducing water volume and strength.
  • Three-fourths: physically infeasible within a two-flue shell.


Common Pitfalls:
Forgetting that the ratio is per flue, not combined; ignoring the need for adequate water space above the furnaces to prevent overheating.


Final Answer:

one-third

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