Cooling-water fouling factors: For cooling-water services in heat exchanger design, the fouling factor typically lies in the range 0.001 to 0.003 in which set of units?
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A(BTU/hr·ft²·°F)^-1
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B(kcal/hr·m²·°C)^-1
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C(W/m²·K)^-1
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D(kcal/hr·m·°C)^-1
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E(hr·ft²·°F)/BTU
Answer
Correct Answer: (BTU/hr·ft²·°F)^-1
Explanation
Introduction / Context:The fouling factor accounts for additional thermal resistance caused by deposits, scaling, and biofouling on heat-transfer surfaces. Appropriate selection of fouling factors is critical to ensure realistic exchanger sizing and reliable operation in cooling-water duties.
Given Data / Assumptions:
- Cooling water of typical industrial quality.
- Fouling factor range specified: 0.001 to 0.003 (English units).
- We are identifying the correct dimensional form corresponding to that numerical range.
Concept / Approach:Fouling resistance R_f adds to the overall thermal resistance and has the same units as 1/U (the inverse of overall heat-transfer coefficient). In English units, U is BTU/(hr·ft²·°F), hence R_f has units of (hr·ft²·°F)/BTU, which is equivalently written as (BTU/hr·ft²·°F)^-1.
Step-by-Step Solution:
Identify U units in English: BTU/(hr·ft²·°F).Therefore, R_f units = 1/U = (hr·ft²·°F)/BTU.The mathematically equivalent notation is (BTU/hr·ft²·°F)^-1, matching the given numerical range.Verification / Alternative check:Design manuals commonly cite cooling-water fouling factors around 0.001–0.002 (hr·ft²·°F)/BTU. Writing these as the reciprocal of U’s units is standard shorthand, which corresponds to option (a).
Why Other Options Are Wrong:
- (b) and (c) are SI-based inverses; the stated numerical range is not directly transferable without conversion.
- (d) has incorrect dimensional length in the denominator (m instead of m²).
- (e) shows the correct dimension but not the exact notation offered in the options; the question’s intended match is the reciprocal-unit form in (a).
Common Pitfalls:Mixing SI and English units or forgetting that fouling resistance is an added inverse-U term leading to incorrect sizing margins.
Final Answer:(BTU/hr·ft²·°F)^-1