Zener regulator design: with Vin ranging 15–20 V, Vz = 6.8 V, and load current 5–20 mA, choose the series resistor value R for regulation.

Difficulty: Medium

Correct Answer: 410 Ω

Explanation:


Introduction / Context:
A simple shunt zener regulator uses a series resistor R to drop excess voltage and a zener diode to clamp the load voltage at Vz. Choosing R requires considering input voltage variation and load current range so that the zener remains in regulation without reversing current (negative IZ) or dropping out at low Vin.


Given Data / Assumptions:

  • Input voltage Vin: 15–20 V.
  • Zener voltage Vz = 6.8 V.
  • Load current IL: 5–20 mA.
  • No zener minimum current specified; design to avoid IZ < 0 at Vin max and to supply IL max at Vin min.


Concept / Approach:

  • Current through R: IR = (Vin − Vz) / R.
  • Node equation: IR = IL + IZ, with IZ ≥ 0 for regulation.
  • To avoid IZ < 0 at Vin max with IL min: (Vin_max − Vz) / R ≥ IL_min.
  • To supply IL max at Vin min (just at edge of regulation with IZ ≈ 0): (Vin_min − Vz) / R ≥ IL_max.


Step-by-Step Solution:

Compute R_max from low Vin, high load: R_max = (15 − 6.8) / 0.020 = 8.2 / 0.020 = 410 Ω.Check at Vin_max and IL_min: IR = (20 − 6.8) / 410 ≈ 13.2 / 410 ≈ 32.2 mA ⇒ IZ ≈ 32.2 − 5 = 27.2 mA ≥ 0, so still regulating.Therefore, R ≈ 410 Ω satisfies both edges; nearest choice is 410 Ω.


Verification / Alternative check:

At Vin_min = 15 V and IL_max = 20 mA: IR = 8.2 / 410 = 20 mA ⇒ IZ ≈ 0 mA, right at regulation threshold, which is the limiting case.


Why Other Options Are Wrong:

  • 310 Ω or 400 Ω: Work but provide unnecessary extra zener current at Vin_max (higher dissipation) and are not the computed limit.
  • 550 Ω: Too large; at Vin_min cannot supply IL_max while maintaining Vz.
  • None of the above: Incorrect because 410 Ω meets the design edge.


Common Pitfalls:

  • Ignoring the worst-case corners of Vin and IL.
  • Forgetting to verify IZ ≥ 0 at Vin_max and adequate current at Vin_min.


Final Answer:

410 Ω

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