Choice of plastics for appliance and electronics housings: Transistor housings and many refrigerator interior components are most commonly manufactured from which thermoplastic due to its rigidity, surface finish, and ease of molding?

Difficulty: Easy

Correct Answer: polystyrene

Explanation:


Introduction / Context:
Appliance interiors and small electronic housings need materials that mold cleanly, hold tolerances, and provide a smooth, paintable surface. Historical and current practice often favors a specific commodity plastic for refrigerator liners, knobs, and small electronic covers.


Given Data / Assumptions:

  • Applications: transistor parts/housings; refrigerator liners and trim.
  • Requirements: rigidity, dimensional stability, glossy surface, low cost.


Concept / Approach:
Polystyrene (including high-impact polystyrene, HIPS) offers easy processing, good stiffness, and attractive finishes, making it a staple for appliance interiors and small electronic parts. HDPE is tough but waxy and less rigid; polyurethane is common for refrigerator foam insulation (not housings); polyesters are used in fibers and engineering plastics but are less typical for these mass-market molded parts.


Step-by-Step Solution:
Match application needs (stiffness, finish) to material properties.Identify polystyrene/HIPS as the mainstream choice for liners and housings.Rule out materials whose typical uses don’t align with these parts (e.g., PU foam for insulation).


Verification / Alternative check:
Appliance BOMs and materials guides list polystyrene/HIPS as standard for refrigerator liners and electronics casings; ABS is also common, but among the listed options, polystyrene is the best match.


Why Other Options Are Wrong:

  • Polyester: wide family; not the classic choice for liners/housings here.
  • HDPE: flexible and waxy surface; less dimensional rigidity/finish.
  • Polyurethane: used for foamed insulation, not the rigid shell in this context.


Common Pitfalls:

  • Confusing interior foam (PU) with visible plastic hardware (PS/HIPS).
  • Assuming any “plastic” works equally well; surface and rigidity matter.


Final Answer:
polystyrene

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