Sulfuric acid manufacture: Regarding the historical lead chamber process, which statement is correct about its capability and mode of operation compared with the contact process?
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AIt is preferred for producing 98–100% H2SO4 and various oleums
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BIt is non-catalytic and operates only on pyrites
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CIt is a batch process directly yielding 98–100% H2SO4
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DNone of these
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EIt produces only fuming sulfuric acid in continuous mode
Answer
Correct Answer: None of these
Explanation
Introduction / Context:Two major processes have produced sulfuric acid industrially: the older lead chamber process and the modern contact process. Distinguishing their product strengths and operating principles is a common exam topic.
Given Data / Assumptions:
- Lead chamber process (LCP) employs nitrogen oxides (NOx) as homogeneous catalysts.
- Contact process uses solid vanadium pentoxide catalysts on porous supports.
- Product strengths differ substantially.
Concept / Approach:LCP typically yields sulfuric acid around 62–70% by mass; stronger acid cannot be produced directly due to limitations of the chamber system. Oleums and 98% acid are the domain of the contact process. LCP is catalytic (NO/NO2 cycle) and can use sulfur or pyrites as SO2 sources. It is not a batch process; it historically operated continuously.
Step-by-Step Solution:Check product strength claim → 98–100% is not produced by LCP.Check catalysis claim → LCP is catalytic with NOx, so “non-catalytic” is false.Check batch claim → LCP historically continuous; not a batch route to strong acid.Hence none of the statements (a–c) is correct → choose “None of these”.
Verification / Alternative check:Classical chemical technology texts document LCP acid strengths and NOx catalysis details; oleum requires contact process absorption in 100% H2SO4.
Why Other Options Are Wrong:
- (a) Oleum/98% belong to contact process, not LCP.
- (b) LCP is catalytic and not restricted to pyrites alone.
- (c) Not batch; and it cannot directly give 98–100% acid.
Common Pitfalls:Assuming “older” means “non-catalytic” and confusing which process makes oleum.
Final Answer:None of these