Definition of chamfering on a lathe Which statement best defines the chamfering operation performed on a workpiece at the lathe or during secondary finishing?

Difficulty: Easy

Correct Answer: Bevelling the extreme end of a workpiece

Explanation:


Introduction / Context:
Chamfering is widely used to deburr sharp edges, aid assembly, and improve aesthetics. It is a simple but important finishing operation in machining and fabrication.



Given Data / Assumptions:

  • External edges on shafts, pins, and blocks often require a 30–45 degree chamfer.
  • Chamfers can be produced by turning tools, chamfer mills, or hand tools.
  • Objective: remove sharp corner, produce clean lead-in.


Concept / Approach:
A chamfer is a straight, flat, angled surface at an edge. On a lathe, a simple angular infeed with a turning tool creates the chamfer at the end face/outer diameter junction. It is distinct from knurling (pattern), undercutting/necking (narrow diameter reduction), counterboring (enlarging a hole with a flat bottom), and countersinking (conical recess).



Step-by-Step Solution:

Identify the goal: remove sharp edge and create an angled lead-in.Select the operation that forms an external beveled surface: chamfering.State the correct definition: bevelling the extreme end of a workpiece.


Verification / Alternative check:
Engineering drawing standards specify chamfer dimensions (e.g., 2 x 45°) to indicate size and angle, confirming the operation’s nature.



Why Other Options Are Wrong:
Embossing pattern: describes knurling, not chamfering.Necking: reduces diameter locally; not a bevel.Counterboring/countersinking: internal hole features, not external edges.



Common Pitfalls:
Confusing chamfers with radii; a radius is curved, whereas a chamfer is a flat, straight bevel. Ensure burrs are removed fully to prevent assembly issues.



Final Answer:

Bevelling the extreme end of a workpiece

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