Difficulty: Easy
Correct Answer: Bevelling the extreme end of a workpiece
Explanation:
Introduction / Context:
Chamfering is widely used to deburr sharp edges, aid assembly, and improve aesthetics. It is a simple but important finishing operation in machining and fabrication.
Given Data / Assumptions:
Concept / Approach:
A chamfer is a straight, flat, angled surface at an edge. On a lathe, a simple angular infeed with a turning tool creates the chamfer at the end face/outer diameter junction. It is distinct from knurling (pattern), undercutting/necking (narrow diameter reduction), counterboring (enlarging a hole with a flat bottom), and countersinking (conical recess).
Step-by-Step Solution:
Verification / Alternative check:
Engineering drawing standards specify chamfer dimensions (e.g., 2 x 45°) to indicate size and angle, confirming the operation’s nature.
Why Other Options Are Wrong:
Embossing pattern: describes knurling, not chamfering.Necking: reduces diameter locally; not a bevel.Counterboring/countersinking: internal hole features, not external edges.
Common Pitfalls:
Confusing chamfers with radii; a radius is curved, whereas a chamfer is a flat, straight bevel. Ensure burrs are removed fully to prevent assembly issues.
Final Answer:
Bevelling the extreme end of a workpiece
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