Oxy-acetylene flame selection — where is a carburising (reducing) flame preferred? A carburising (reducing) flame is most appropriately used for welding or surfacing which of the following?

Difficulty: Easy

Correct Answer: Hard surfacing materials such as stellite

Explanation:


Introduction / Context:
Oxy-acetylene welding employs three basic flame types: neutral, carburising (reducing), and oxidising. Selecting the proper flame prevents defects such as porosity, oxidation, or alloy depletion. The question asks where a carburising flame is typically preferred.



Given Data / Assumptions:

  • Neutral flame (balanced oxygen and acetylene) is standard for steels, cast iron, and most general welding.
  • Oxidising flame is often used for brass/bronze to suppress zinc loss and flux oxidation.
  • Carburising flame has excess acetylene and a characteristic inner cone with a feathery envelope.



Concept / Approach:
A carburising flame provides a reducing atmosphere that protects certain hardfacing alloys and can enrich surfaces with carbon to some extent. For surfacing with cobalt- or high-alloy deposits such as stellite, a slightly reducing condition helps minimize oxidation and retain alloying elements in the deposit. In contrast, ordinary steel welding uses a neutral flame to avoid carbon pickup or oxidation, and brass/bronze generally benefits from a slightly oxidising flame to counteract zinc volatilization and to clean the joint.



Step-by-Step Solution:
Identify the standard flames for each material group.Map carburising flame to applications where a reducing atmosphere is beneficial: hardfacing (e.g., stellite overlays).Conclude that option “hard surfacing materials such as stellite” is the best match.



Verification / Alternative check:
Welding handbooks recommend neutral flame for steels and slightly oxidising for brasses; carburising is reserved for specific cases such as hardfacing or backhand welding of some nonferrous alloys.



Why Other Options Are Wrong:

  • General steels/cast iron/copper/aluminium: neutral flame is preferred to avoid chemistry changes.
  • Brass and bronze: an oxidising flame is typically used to prevent zinc fuming and porosity.
  • All of these/stainless exclusively: overgeneralizations that ignore material-specific practice.



Common Pitfalls:
Assuming one flame type fits all; flame chemistry must align with metal and flux behavior.



Final Answer:
Hard surfacing materials such as stellite

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