Oxy-Fuel Metallurgy — What Flame Is Preferred for Brazing/Welding Brass and Bronze? Considering zinc loss control in brass and the behavior of copper-tin bronzes, which oxy-acetylene flame setting is typically recommended for these alloys?

Difficulty: Easy

Correct Answer: oxidising

Explanation:


Introduction / Context:
Flame chemistry in oxy-acetylene welding affects alloy composition and surface reactions. Brass contains zinc, which can volatilize and fume under a reducing/carburising flame; bronze is copper-tin based and also responds to flame oxidation state. Selecting the right flame helps achieve clean joints with minimal porosity.


Given Data / Assumptions:

  • Materials: brass (Cu-Zn) and bronze (Cu-Sn variants).
  • Process: brazing/welding with oxy-acetylene.
  • Goal: minimize zinc loss and avoid gassing/porosity.


Concept / Approach:
A slightly oxidising flame forms a thin oxide film that can limit zinc evaporation from brass and reduce fuming. While a neutral flame is commonly used for many metals, practical shop guidance often prefers a slight oxidising setting for brass work to control zinc loss. For many bronze operations, neutral to slightly oxidising is acceptable; the exam-style convention typically answers “oxidising”.


Step-by-Step Solution:
Identify sensitivity: brass is prone to zinc loss under carburising flames.Select a flame that mitigates zinc evaporation and porosity.Choose a slightly oxidising flame as the standard recommendation.


Verification / Alternative check:
Trade manuals list oxidising or neutral-to-slightly-oxidising flames for brass/bronze brazing, with specific fluxes as needed.


Why Other Options Are Wrong:
Neutral is acceptable in many cases but the preferred answer for brass/bronze in exams is oxidising due to zinc control.Carburising increases reducing potential and carbon pickup, aggravating zinc fuming in brass.“All of these” is incorrect as flame selection matters.


Common Pitfalls:
Using a strongly oxidising flame can oxidize copper excessively; keep it only slightly oxidising and use proper flux.


Final Answer:
oxidising

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